🚀 Industrial Painting System Overview
Environmental Protection and Robot 360-degree Elevator Doors/Parts Powder Coating Line
The coating line consists of a surface pre-treatment machine, a drying and curing oven, powder coating, a curing drying tunnel, a hanging conveyor, and an electrical control system.
⚙️ Sprinkler System
The spray device is composed of a spray pump, a pressure relief valve, a pressure gauge, a spray main pipe, a spray riser and a universal ball nozzle. The flow rate and pressure of each pump can be adjusted through the throttle adjustment valve and pressure gauge (range: 0.5 ~ 1.5Kg.f / cm2). The film spraying section adopts W-type atomizing nozzles, while remaining sections adopt V-type nozzles, totaling 960 polypropylene nozzles for superior heat resistance.
The inner panel of the tank is 2.0mm thick SUS304, and the outer panel is 0.8mm thick SUS304. Insulation is provided by 50mm thick high-quality rock wool. The countercurrent water replenishment method improves cleaning effects and saves resources.
⚙️ Pump & Auxiliary System
Equipped with 6 pumps, the system features a pressure relief bypass for precise flow adjustment. The pre-degreasing tank includes an oil-water separator to maintain tank liquid stability. A silane tank is equipped with an automatic liquid adding device, including a PH meter and metering pump, forming a closed-loop system.
💧 Pure Water Equipment
- Primary reverse osmosis system output: 2.5 tons/hour.
- Outlet conductivity: Less than 20us / cm.
- System recovery rate: Approximately 70%.
- Process: Raw water → Multi-media filter → Activated carbon filter → Precision filter → R/O device.
🎨 Advanced Spraying Technology
GEMA Manual & Automatic Spray Guns
Wear-resistant units designed for coating difficult geometries. State-of-the-art design and high-performance materials guarantee excellent powder distribution and best coating results for abrasive enamel powder.
Precision Nozzle Design
The high voltage field plays a very important role in ensuring perfect powder atomization and charging. Different object geometries require specific nozzle designs to ensure the powder cloud moves at the ideal speed.
📦 Packing & Professional Service
Our professional engineer team provides reliable service worldwide, helping customers overcome various technical difficulties. We have supplied coating systems to major international brands across 20 countries, including sectors like automotive, appliances, and aerospace.
Frequently Asked Questions
What information is needed for a customized coating line?
We require workpiece size/weight, process requirements (powder or liquid painting), plant foundation drawings including height, and your required daily/annual capacity.
What heating energy options are available for the ovens?
The system can be configured to use Electricity, LPG (Liquefied Petroleum Gas), or LNG (Liquefied Natural Gas) depending on your local energy costs and availability.
How does the system ensure environmental protection?
The line uses a multi-stage purification method including a water curtain, spray systems, and water vapor separators to ensure emissions meet environmental standards.
What is the material of the pretreatment tanks?
All critical tanks are made from high-quality SUS 304 stainless steel with specific thicknesses (2.0mm inner/0.8mm outer) for maximum durability and corrosion resistance.
Is the coating process fully automatic?
Yes, the system is controlled via a centralized PLC system and utilizes automatic conveyors and spray guns for high-efficiency, consistent production.
What certifications does the equipment hold?
The equipment is fully compliant with international standards and holds CE, ISO, and REACH certifications.